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1 cubic meter per hour BIODIESEL production unit, (United States Market)
PURPOSE OF THE UNIT
Fast mixing laboratory unit is designed for preliminary mixing of methanol with vegetable oils. This unit should be operated in closed heated facilities.
The design of the unit completely imitates the technology, which is implemented in industrial scale biodiesel production units built by Ukrbudmash, Ltd.
SPECIFICATIONS:
№
|
Parameter
|
Value
|
1
|
Feedstock (oil, grease) capacity, cubic decimeters per minute
|
8…14
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2
|
Consumption of methanol/catalyst mixture, cubic dm per minute
|
0,1…0,3
|
3
|
Oil/grease vessel volume, cubic decimeters
|
50
|
4
|
Methanol vessel volume, cubic decimeters
|
12
|
5
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Finished product vessel volume, cubic decimeters
|
30
|
6
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Oil and methanol heating temperature, degrees Celsius
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40… 70
|
7
|
Heater power, kW
|
1,5
|
8
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Pump electric drive power, kW
|
2,8
|
9
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Max power consumption, kW
|
4,5
|
10
|
Power supply, three-phase @ 60Hz
|
60 Hz
|
11
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Dimensions, mm
length
width
height
|
865
755
1250
|
12
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Maximum unit weight, kg
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250
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Mounting arrangement diagram for BPS-1 BIODIESEL production system
Component parts
№
п.\п.
|
Designation
|
Name
|
Quantity
|
Note
|
1
|
BPS 1 –01.00.000
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Oil heater
|
1
|
56 кw
|
2
|
BPS 1 –02.00.000
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Alkali concentrate preparation
|
1
|
2 кw
|
3
|
BPS 1 –03.00.000
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Reagent solution preparation
|
1
|
2 кw
|
4
|
BPS 1 –04.00.000
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Reaction section
|
1
|
12 кw
|
5
|
BPS 1 –05.00.000
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Separation and cross-pumping section
|
1
|
5 кw
|
6
|
BPS 1 –06.00.000
|
Purification and filtration section
|
|
5 кw
|
7
|
BPS 1 –07.00.000
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Electric equipment
|
1
|
2 кw
|
8
|
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Concentrate KOH (30%) vessel
|
|
200 л
|
9
|
|
Compressor
|
1
|
|
Pipework
|
|
1 m
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Oil feed
|
|
dy 40
|
|
2 m
|
Oil return
|
|
dy 20
|
|
3 m
|
Heated oil (60C) feed
|
|
dy 40
|
|
4 m
|
Oil return
|
|
dy 20
|
|
1 mt
|
Methanol feed
|
|
dy 40
|
|
1 k
|
Alkali feed
|
|
dy 40
|
|
1 r.
|
Solution feed
|
|
dy 20
|
|
1 BP
|
Raw biodiesel
|
|
dy 20
|
|
1 g
|
Glycering
|
|
dy 20
|
|
2 BD
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Settled biodiesel
|
|
dy 40
|
|
3 BD
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Finished biodiesel
|
|
dy 20
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4 cubic meter per hour BIODIESEL production unit, (United States Market)
PURPOSE OF THE UNIT
Fast mixing BIODIESEL production unit is designed for mixing of methanol and alkali with vegetable oils. This unit should be operated in closed heated facilities. The design of the unit is compliant with the concept designed by Ukrbudmash for industrial scale BIODIESEL production units.
The layout of the unit, the placement of passages between separate parts and piping is custom designed for the client’s premises,
The area required for the unit (without supplementary vessels and passageways) is sqare meters.
The alkali concentrate preparation system (pos 2) delivered by customer request.
The alkali concentrate can be optionally equipped with air ventilation and fire safety system.
The vessels for oil, methanol, glycerin and BIODIESEL are not included in the standard delivery.
Oil and methanol vessels should be placed above ground level to assure self-filling of the pumps.
The compressor (pos 9) is delivered by customer request
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